TOSUNlux Official Site - Electrical Circuit Breaker Manufacturer in China

Blog

5 Common Mistakes in Motor Protection

09th Jan 2025

One of the most common mistakes in motor protection is neglecting proper motor overload settings, which can lead to equipment failure and costly downtime. Effective motor protection is vital for ensuring the reliability and longevity of your motor systems, as even minor oversights can result in major operational setbacks. In this article, we’ll explore the common pitfalls in motor protection and how to avoid them. Top 5 Motor Protection Mistakes to Avoid #1. Incorrect Motor Overload Protection Settings Improperly configured motor overload protection is a frequent issue that results in either nuisance tripping or a lack of adequate protection. Overload relays are designed to shut down the motor when it operates beyond its safe limits for too long. However, if the settings are too high, the motor may overheat before tripping, while overly conservative settings cause unnecessary interruptions. #2. Inaccurate Motor Overload Sizing Sizing the overload relay is critical for effective motor protection. An overload relay that is too small won’t handle the motor’s starting current, causing premature shutdowns. Conversely, an oversized relay won’t trip in time, leading to overheating and potential damage. Proper sizing involves factoring in the motor’s full-load current, service factor, and operating conditions. #3. Failure to Install Three-Phase Motor Overload Protection Three-phase motors are particularly vulnerable to phase imbalances or single-phasing, which can result in significant overheating and mechanical stress. Without proper overload protection, these motors face a higher risk of failure. Ensuring that phase protection is in place can help detect and correct imbalances before they cause damage. #4. Neglecting […]
Read More
The Pros and Cons of Whole House Surge Protectors

09th Jan 2025

Whole house surge protectors safeguard your home’s electrical system from damaging power surges, offering a critical layer of protection for modern homes filled with sensitive electronics. These devices help prevent costly repairs and ensure the longevity of your appliances. However, they aren’t without limitations—such as limited protection against direct lightning strikes and an upfront investment. This article will explore their benefits, drawbacks, and overall effectiveness, helping you determine if they’re a worthwhile addition to your home. Read on to learn more. What Is a Whole House Surge Protector? A whole house surge protector is installed at the main electrical panel or utility meter to protect all connected circuits from voltage spikes. These spikes, often caused by lightning, power outages, or internal surges, can damage electronics and appliances. The device acts as a barrier, diverting excess voltage safely to the ground before it can cause harm. How Does a Whole House Surge Protector Work? Whole house surge protectors monitor the incoming voltage from your main power line and act as a shield for your electrical system. When a sudden spike in voltage occurs—whether from lightning, utility grid fluctuations, or internal electrical issues—critical components like Metal Oxide Varistors (MOVs) spring into action. These MOVs absorb the excess energy and redirect it safely to the ground wire, preventing the surge from reaching your appliances and causing damage. This process happens almost instantaneously, usually within nanoseconds, ensuring all connected devices, from large appliances to sensitive electronics, are protected. Some advanced models also include thermal protection and status indicators, which […]
Read More
Medium Voltage vs High Voltage vs Low Voltage Transformers: Understanding Key Differences

08th Jan 2025

The key differences between medium, high, and low voltage transformers lie in their voltage handling capacity, design, and application. These transformers are responsible for regulating the electrical voltage used in power distribution and various industrial applications. This article will provide a detailed comparison of medium, high, and low voltage transformers, exploring key differences in voltage range, applications, design, insulation, and maintenance. Overview of Voltage Types: Low, Medium, and High When selecting a transformer for any application, one of the most significant factors to consider is the voltage levels involved. The voltage a transformer handles influences its size, design, and efficiency. Here’s an overview of the different voltage ranges typically associated with each transformer type: Voltage Type Voltage Range Common Applications Examples Key Features & Differences Design & Insulation Cost & Maintenance Low Voltage (LV) Up to 1,000V Residential, small businesses, local lighting Distribution transformers, appliances Cost-effective, easy installation, limited capacity. Simple design, basic insulation materials (e.g., PVC or rubber). Low initial cost, minimal maintenance, but may require replacement over time. Medium Voltage (MV) 1,000V – 35,000V Industrial facilities, power grids, hospitals Step-up transformers, industrial use Efficient, moderate power load, specialized installation. More advanced design; uses better insulation materials (e.g., oil or gas insulation). Moderate initial investment, more maintenance required for optimal performance. High Voltage (HV) Above 35,000V Long-distance transmission, heavy industries Transmission transformers Handles large-scale transmission, and requires safety standards. Robust design, and advanced insulation systems (e.g., porcelain, SF6 gas). High initial cost, significant maintenance, and safety checks are necessary. The key differences between these […]
Read More
Do I Need A Fuse Between MPPT And Battery?

01st Jan 2025

Depending on the model of your MPPT, you may need a main fuse between the charge controller and the battery. The fuse size you choose will depend on the amps flowing to and from the charge controller. Choosing the correct size fuse is crucial to ensure the safety and efficiency of your system. The size of the fuse is typically listed on the charge controller’s manual. For instance, if your MPPT draws 60 amps, you will want to connect the battery bank to starter circuit with a 60-amp fuse. You should also make sure the wires are long enough to connect to both components. When using the MPPT charge controller, you must also use a PWM fuse. This fuse connects each panel to the charge controller. It should be located on the plus (+) side. You must make sure the fuse is placed between the MPPT charge controller and battery. This fuse is important because it protects the charge controller from overcurrent and prevents the battery from reaching critical discharge. The fuse is also a safety measure to prevent damage to the battery, solar panel, and any electrical load. If you want to know whether a fuse is required between MPPT and battery, continue reading this article. What Is An MPPT Battery Fuse? An MPPT battery fuse is an important piece of equipment when installing solar panels in your home. It can help protect your battery bank and inverter from excessive currents. A fuse can protect your system from a variety of situations and is […]
Read More
Top 30 Solar Inverter Manufacturers In the World’s largest inverter factory

01st Jan 2025

Looking for Top-Tier Solar Inverters? Choosing the best inverter is essential for powering your solar energy system. The volume of global PV inverter shipments significantly influences the ranking of top solar inverter manufacturers. We have curated a list of the top 30 solar inverter manufacturers recognized for their innovation, efficiency, and reliability. Whether you’re installing a residential or commercial system, these brands provide state-of-the-art technology for optimal performance. For a comprehensive understanding of various solar inverter types, check out Types of Solar Inverters. What is a Solar Inverter? A solar inverter is an essential component of any solar power system. Its primary function is to convert direct current (DC) electricity generated by solar panels into alternating current (AC) electricity, which is used to power homes and businesses. This conversion process transforms DC power into AC power, making it usable for household appliances and the electricity grid. Without a complete solar panel system and inverter, the energy harnessed by solar panels cannot be effectively utilized. Modern inverters also come equipped with advanced features such as system monitoring, energy storage integration, and smart energy management, all designed to maximize efficiency. Key Features of Solar Inverters: DC to AC Conversion: Converts solar energy into usable electricity. Energy Efficiency: Optimizes energy output and reduces loss. Smart Capabilities: Provides real-time monitoring and energy management. Power Quality Control: Ensures stable and optimized power output. List 30 Solar Inverter Manufacturers and Companies No. Manufacturer Key Feature Application 1 TOSUNlux Central & string inverters, battery integration Residential, commercial 2 Sungrow AI-based optimization, remote management […]
Read More
RCCB Tripping Problems and How to Fix Them

27th Dec 2024

Residual current circuit breakers tripping problems can result from issues like moisture, faulty wiring, or damaged appliances. Fixing these problems involves steps such as resetting the breaker, inspecting wiring, and testing devices. If you’ve ever wondered why your RCCB trips unexpectedly, this guide is here to help. Why Residual Current Circuit Breakers Trip Moisture Causing Ground Faults Moisture often causes ground faults by allowing current to leak through wet or damaged wiring. This issue is common in areas like bathrooms, kitchens, or outdoor circuits. Moisture can cause earth leakage, leading to RCCB tripping to prevent electrical hazards. Start by drying wet areas and sealing conduits to prevent water intrusion. If damage is severe, replacing the cables may be necessary. Damaged Supply Wiring Frayed wires or loose terminals can cause leakage currents, leading to RCCB tripping. Current flowing through damaged wires can cause imbalances, prompting the RCCB to cut off the power supply. Inspect wiring for visible wear or damage. Replacing deteriorated sections can resolve these issues and restore proper function. Faulty Connected Equipment Damaged appliances or tools can develop internal faults that trip an RCCB. Have you noticed your RCCB trips whenever you turn on a particular device? Faulty devices can pose a risk of electric shock, making it crucial to address these issues promptly. Test appliances individually by unplugging them and resetting the RCCB after each test. Repair or replace faulty devices to stop recurrent trips. Electrical Surges Or Fluctuations Voltage spikes can cause an RCCB to trip. This happens more often with highly sensitive breakers. […]
Read More
Top 30 Circuit Breaker Manufacturers of 2025

26th Dec 2024

Circuit breakers are essential components in electrical systems, designed to prevent damage caused by electrical overloads and short circuits. They protect against overcurrent, keeping systems safe and operational. Whether it’s for homes, commercial buildings, or industrial setups, having the right circuit breaker makes all the difference. In 2025, numerous circuit breaker brands are setting benchmarks in quality and performance. Here’s a look at the top circuit breaker brands from across the globe. Best Circuit Breaker Brands – Top 30 Picks No. Circuit Breaker Manufacturer Website Country 1 TOSUNlux tosunlux.com China 2 ABB global.abb Switzerland 3 IGOYE igoye.com China 4 Schneider Electric se.com France 5 Circuit Breaker Wholesale store.ips.us USA 6 National Switchgear (IPS) store.ips.us USA 7 Eaton eaton.com Ireland 8 Camsco Electric camsco.com.tw Taiwan 9 Rockwell Automation rockwellautomation.com USA 10 S.B. Electrotech sbelectrotech.in India 11 Siemens siemens.com Germany 12 Legrand legrand.com France 13 Fuji Electric fujielectric.com Japan 14 Hyundai Electric hyundai-electric.com South Korea 15 LS Electric lselectric.co.kr South Korea 16 Hitachi hitachi.com Japan 17 Mitsubishi Electric mitsubishielectric.com Japan 18 GE Industrial Solutions geindustrial.com USA 19 Chint Group chintglobal.com China 20 Hager hager.com Germany 21 Havells havells.com India 22 Terasaki Electric terasaki.com Japan 23 WEG Electric Corporation weg.net Brazil 24 ABB India new.abb.com/in India 25 Toshiba toshiba.com Japan 26 Hyosung Heavy Industries hyosung.com South Korea 27 NOARK Electric noark-electric.com China 28 Alstom alstom.com France 29 Powell Industries powellind.com USA 30 E-T-A Circuit Breakers e-t-a.com Germany This list highlights the best circuit breaker brands, showcasing the most reputable and reliable manufacturers in the market. TOSUNlux TOSUNlux has […]
Read More
Mechanical Timer Switch Not Working? Here’s A Few Reasons Why & How To Fix It

25th Dec 2024

Mechanical timers can stop working due to issues ranging from simple setting errors to mechanical or electrical problems. Let’s look at the common causes, fixes, and tips to keep your timer in great shape. How Do Mechanical Timers Work? Mechanical timers work with gears powered by a spring-wound mechanism or an electric motor. These gears interact with a clock dial, letting you set a specific duration. As time passes, the gears advance until the timer completes its cycle. You can use timers with knobs, dials, or pins to control lights, appliances, or pool equipment. These devices are durable and don’t require batteries, but wear and tear or incorrect settings can disrupt their function. typical mechanical timer has a dial pointer and pins that allow you to set specific on/off times. Once configured, the timer ticks away, advancing at a consistent rate determined by its gear mechanism. Why Isn’t My Mechanical Timer Switch Working? Mechanical timer switch can fail for various reasons. Here are the most common problems and how to fix them: 1. Incorrect Timer Settings Timers often fail because of incorrect settings. Even small misalignments of the clock dial can cause issues. Check the user manual to make sure everything is set up properly. 2. Wiring Problems Loose or faulty wiring, both inside and outside the timer, can stop it from working. This includes disrupted power flow caused by loose terminals or damaged wires. 3. Broken Or Stuck Parts Dust, dirt, or age can damage or jam gears and springs. Cleaning, lubricating, or replacing these […]
Read More
How Is Electricity Distributed To Our Homes?

23rd Dec 2024

Electricity powers our lives, from lighting homes to running appliances. But have you ever wondered how electricity reaches our home? The process involves several steps, each critical for ensuring safe and efficient delivery. Step 1: Generating Electricity The first step in delivering electricity to your home is generating it at power plants. These facilities use a mix of renewable and non-renewable energy sources to create electrical power. Renewable sources include wind, solar, and hydropower, offering cleaner and more sustainable energy. Non-renewable sources like coal and natural gas provide energy when renewable supplies are insufficient. It means electricity generation involves converting energy into electrical power. For example: Thermal plants burn fossil fuels to produce steam, which drives turbines. Hydroelectric plants use flowing water to spin turbines directly. Solar panels generate electricity by converting sunlight into energy using photovoltaic cells. The generated electricity is produced at high voltages, which reduces energy loss during transmission. Step 2: Transmission – Sending Electricity Long Distances Once electricity is produced, it enters the transmission network. These high-voltage lines carry electricity over long distances to local areas. Step-up transformers at power plants increase voltage to reduce energy loss. Transmission lines, supported by towers or running underground, act like highways for electricity. This system ensures that electricity reaches regional substations efficiently and safely. Step 3: Substations and Voltage Adjustment At substations, electricity is prepared for distribution. Step-down transformers reduce the voltage to levels safe for homes and businesses. It means that electricity, now at lower voltages, is ready to enter the local distribution […]
Read More
Why Is My Circuit Breaker Tripping?

22nd Nov 2024

When your breaker keeps tripping, it can be frustrating and puzzling. The breaker is meant to keep you safe, so understanding why it trips and how to handle it can save time, stress, and potential hazards. In this guide, we’ll go through the common causes of a tripped breaker, ways to prevent it, and tips on dealing with tricky situations. Common Causes of Circuit Breaker Tripping Why does a circuit breaker trip? A circuit breaker trips randomly to protect you. When it detects a problem, it shuts off power to stop issues like overheating. Here are some typical causes: Overloaded Circuits If a circuit has too many devices drawing power at once, it’s more likely to overload. This happens a lot in rooms with many outlets, like kitchens and living rooms. Too much demand causes the breaker to trip, cutting off power to prevent wires from overheating. The solution? Manage the number of devices connected to it. Short Circuits Short circuits happen when a hot wire touches a neutral wire, creating a low-resistance path and allowing more current than the circuit can handle. This causes an intense surge, which trips the breaker. Short circuits are dangerous and may lead to electrical fires if improperly handled. If you suspect a short circuit, consult an electrician. Ground Faults Ground faults occur when a hot wire touches the ground wire or a metal part of a box, causing extra current to flow through unintended paths. They are similar to short circuits but typically happen in areas with high […]
Read More

blog

Blog

5 Common Mistakes in Motor Protection

09th Jan 2025

The Pros and Cons of Whole House Surge Protectors

09th Jan 2025

Medium Voltage vs High Voltage vs Low Voltage Transformers: Understanding Key Differences

08th Jan 2025

Do I Need A Fuse Between MPPT And Battery?

01st Jan 2025

Top 30 Solar Inverter Manufacturers In the World’s largest inverter factory

01st Jan 2025

RCCB Tripping Problems and How to Fix Them

27th Dec 2024

Top 30 Circuit Breaker Manufacturers of 2025

26th Dec 2024

Mechanical Timer Switch Not Working? Here’s A Few Reasons Why & How To Fix It

25th Dec 2024

How Is Electricity Distributed To Our Homes?

23rd Dec 2024

Why Is My Circuit Breaker Tripping?

22nd Nov 2024